Smart Manufacturing for Modern Factories

Yukti Manufacturing gives you complete control over your production operations. From planning to execution, track every aspect of your manufacturing process with real-time visibility and AI-powered optimization.

End-to-End Visibility

Track materials, work orders, and production in real-time

AI-Powered Planning

Optimize production schedules and minimize lead times with machine learning

Quality Assurance

Built-in quality controls at every production stage

Manufacturing Metrics

85%

Average OEE

30%

Reduced Lead Time

40%

Less Waste

99%

On-Time Delivery

Core Manufacturing Capabilities

Everything you need to run efficient manufacturing operations

Bill of Materials (BOM)

Create multi-level BOMs with components, sub-assemblies, and operations. Support for multiple BOM versions and engineering change orders.

  • Multi-level BOM structure
  • Component substitutions
  • BOM versioning
  • Engineering change management
  • Cost rollup calculations
  • BOM comparison tools

Work Orders

Plan and execute production with work orders. Track progress, material consumption, and labor hours in real-time.

  • Work order creation and scheduling
  • Material reservation
  • Labor time tracking
  • Quality checkpoints
  • Work order costing
  • Backflush operations

Production Planning

Plan production based on demand forecasts, sales orders, and inventory levels. Optimize capacity and minimize lead times.

  • Master production schedule
  • Capacity planning
  • Material requirements planning (MRP)
  • Finite capacity scheduling
  • What-if analysis
  • Production calendars

Routing & Operations

Define manufacturing routes with work centers, operations, and cycle times. Track efficiency and identify bottlenecks.

  • Multi-step routing
  • Work center management
  • Operation sequencing
  • Setup and run times
  • Efficiency tracking
  • Alternative routings

Quality Control

Implement quality checks at every stage of production. Track defects, perform root cause analysis, and ensure compliance.

  • Quality control points
  • Inspection checklists
  • Defect tracking
  • Non-conformance reports
  • Corrective actions
  • Quality metrics

Shop Floor Control

Real-time visibility into shop floor operations. Track work order progress, material movements, and machine status.

  • Real-time work order tracking
  • Barcode scanning
  • Machine monitoring
  • Labor reporting
  • Material traceability
  • Shop floor dashboards

Advanced Manufacturing Features

Maintenance Management

Schedule preventive maintenance and track equipment downtime.

Lot & Serial Tracking

Full traceability with lot numbers and serial numbers for compliance.

Production Analytics

Track OEE, cycle times, and production efficiency with real-time dashboards.

Subcontracting

Manage subcontracted operations with material tracking and cost control.

Scrap & Rework

Track scrap, rework operations, and material waste for cost analysis.

Work Instructions

Attach documents, images, and videos to operations for operator guidance.

AI-Powered Material Requirements Planning

Let AI optimize your production planning, inventory levels, and procurement timing

Demand Forecasting

AI analyzes historical data, seasonality, and market trends to predict future demand with 95% accuracy. Plan production proactively instead of reactively.

  • Historical sales analysis
  • Seasonal trend detection
  • Market signal integration
  • Multi-scenario planning

Smart Scheduling

AI-powered scheduling considers machine capacity, labor availability, material constraints, and priorities to create optimal production schedules.

Capacity Optimization

Maximize machine utilization while meeting deadlines

Constraint Management

Automatically identify and resolve bottlenecks

Dynamic Rescheduling

Adapt to changes in real-time

Production Workflow

Plan

Create production plan based on demand

Execute

Release work orders to shop floor

Inspect

Quality checks at each stage

Complete

Finish goods to inventory

Ready to Optimize Your Manufacturing?

Transform your production operations with Yukti Manufacturing